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3D Printing

What Is 3D Printing?

3D Printing (also called Rapid Prototyping) is form of additive manufacturing where the part is built by a machine that continually adds material (as opposed to subtracting). Different types of printers allow for a wide variety of materials, finishes, colours, durability, strength, flexibility, intricacy (details), and usages. However, although the 3D printing processes may differ, they follow the same fundamentals – an object (or multiple objects) is created through a repeating procedure of layer-by-layer build-up of material.

3D printing offers several main advantages over traditional prototyping methods. First, it utilizes material only where necessary, where subtractive manufacturing (CNC milling) requires large supply material and produces a lot of wasted resources. Second, 3D printing allows objects to be created in materials that would normally be difficult or much more costly for low-volume runs – such as polymer plastics. Third, due to the process of layer-by-layer build up, printed models can retain a high level of detail and intricacy.

Technical Information:

Size and Format: miniature, small, medium, large, extra-large
Materials: plastic, rubber, resin, hybrid polymer, metal
Polymer Processes: hobby plastic, high temp / strength plastic
Liquid Resin Processes: high detail resin, high-strength resin, rubber
Solid Resin Processes:
multi-colour / multi-material, clear, rubber
Powder Processes:
sintered powder (nylon), Multi-Jet Fusion (HP)
Metal Processes:
sintered (stainless steel, nickel alloy)

You Need 3D Printing If You:

  • need a physical prototype of the design for visualization and development
  • need a sample to test-fit or verify measurements
  • highly realistic representations and models of the end product (colour, material, etc.)
  • strong, durable, functional models to test mechanics (solid plastic, rubbers, etc.)
  • are looking for low-volume production (additive manufacturing)
  • to make components that are too complicated for traditional methods

Application

3D Printing and Rapid Prototyping is a powerful tool for design development where multiple iterations can be fabricated within a short time frame for optimization and test-fitting. Contact us for all questions regarding processes, materials, and application.